Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. Maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance
+ 4. Engine
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and charging system
+ 8. Ignition system
+ 9. Coupling
- 10. Transmissions and power shafts
   - 10.1. Mechanical transmission
      10.1.1. Technical characteristics
      10.1.2. Oil replacement in a transmission
      10.1.3. Removal and installation of the lever of gear shifting
      10.1.4. Removal and installation of a cable of blocking of inclusion of a reverse gear
      10.1.5. Removal, installation and adjustment of draft of gear shifting
      10.1.6. Replacement of sealing rings
      10.1.7. Check, removal and installation of the switch of lamps of a backing
      10.1.8. Removal and installation of a drive of a speedometer
      - 10.1.9. Transmission
         10.1.9.1. Removal and transmission installation
         10.1.9.2. Transmission repair
   + 10.2. Automatic transmission
   + 10.3. Power shafts
+ 11. Brake system
+ 12. Suspension bracket and steering
+ 13. Body
+ 14. Electric circuits



10.1.9. Transmission

10.1.9.1. Removal and transmission installation

Removal

PERFORMANCE ORDER
1. Remove a weight wire from the accumulator.
2. Remove a fastening bracket, then separate a carving tip of a cable of coupling from the squeezing lever for what previously move the lever to a partition of a motor compartment.
3. Remove a cover of a cable of coupling from an arm on a case of a transmission and move a coupling cable aside.
4. Disconnect the electric socket from the switch of lamps of a backing.
5. Disconnect a cable of a drive of a speedometer from a transmission.
6. Weaken tightening a bolt of the coupling of draft of gear shifting and remove the coupling.
7. Unscrew three bolts, transmissions fixing the top part to the engine.
8. Weaken bolts of fastening of forward wheels, then lift a forward part of the car and fix on supports.
9. Remove forward wheels.
10. Hook on the engine slings of the load-lifting mechanism and raise so that the weight of the engine was perceived by the load-lifting mechanism.
11. Unscrew a bolt, fixing the grounding tire to a face cover of a transmission.
12. Disconnect from two parties spherical hinges of the bottom levers of a forward suspension bracket.
13. Take power shafts from a transmission.
14. Using a soft wire, adhere the internal ends of power shafts to a body.
15. Close openings in a transmission suitable jams.
16. Remove an entrance shaft of coupling.
17. Remove the left support of the power unit.
18. Unscrew a bolt of fastening of a back support of the power unit to a podmotorny frame. Also unscrew a bolt of fastening of an arm of an exhaust pipe.
19. Unscrew bolts and remove a protective cover of a case of coupling.
20. Unscrew other bolts of fastening of a transmission to the engine
21. Remove a transmission from directing pins of the engine and lower it on the earth. For performance of this operation it is desirable to use a hydraulic jack.
22. Arrange a transmission in the same situation in which it was in the car.

Installation

PERFORMANCE ORDER
1. Lift a transmission and establish it on directing pins of the block of cylinders.
2. Fix a transmission bolts, having tightened them the demanded moment.
3. Using the corresponding tap, clear a carving for bolts of fastening of a back support of the power unit.
4. Before installation of bolts put on a carving of bolts the means interfering their unscrewing.
5. Tighten bolts the demanded moment.
6. Establish the left support of the power unit and fix bolts, having tightened them the demanded moment.
7. Establish power shafts.
8. Connect spherical hinges of the bottom levers of a forward suspension bracket and fix them nuts, having tightened them the demanded moment.
9. Establish an entrance shaft of a transmission in coupling.
10. Screw in and tighten the demanded moment a carving stopper in a face cover of a transmission.
11. Fix the grounding tire on a face cover.
12. Establish forward wheels, lower the car on the earth and tighten bolts of fastening of wheels.
13. Connect a cable of a drive of a speedometer, the electric socket to the switch of lamps of a backing and a coupling cable.
14. Adjust a coupling cable.
15. Connect the coupling of draft of gear shifting.
16. Adjust draft and tighten tightening a bolt.
17. Fill in oil in a transmission.