Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. Maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance
- 4. Engine
   - 4.1. The OHV engine (with a camshaft in the block of cylinders)
      4.1.1. Technical characteristics
      4.1.2. Compression check
      4.1.3. The repair operations which are not demanding removal of the engine
      + 4.1.4. The repair operations demanding removal of the engine
      4.1.5. Adjustment of gaps of valves
      + 4.1.6. Head of the block of cylinders
      4.1.7. Removal and installation of the oil pallet
      + 4.1.8. Oil pump
      + 4.1.9. Asterisks of the mechanism of a gazoraspredeleniye
      + 4.1.10. Pistons and rods
      4.1.11. Removal and flywheel installation
      4.1.12. Removal and installation of support of the power unit
      4.1.13. Removal and installation of a camshaft and pushers
      4.1.14. Removal and installation of a back sealing ring of a cranked shaft
      4.1.15. Removal and installation of a cranked shaft and radical bearings
      + 4.1.16. Check of elements of the engine
      4.1.17. System of greasing of the engine
      4.1.18. Removal and engine installation
      4.1.19. Engine start after major maintenance
   + 4.2. OHC engines
   + 4.3. The DOHC engine with 16 valves
   + 4.4. Diesel engines 16D and 16DА
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and charging system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. Suspension bracket and steering
+ 13. Body
+ 14. Electric circuits



4.1.18. Removal and engine installation

PERFORMANCE ORDER
1. At engine removal the transmission remains in the car.
2. Disconnect from the accumulator positive and negative plugs.
3. Remove the air filter.
4. Merge cooling liquid from cooling system. Disconnect hoses of system of cooling from the water pump, a casing of the thermostat and a head of the block of cylinders. Also disconnect heater hoses.
5. Disconnect and close a suitable stopper submitting hose of the fuel pump and a returnable fuel hose.
6. Disconnect from the carburetor a cable of an accelerator and a cable of management of an air zaslonka.
7. Disconnect from an inlet collector a vacuum hose of the vacuum amplifier of brakes.
8. Disconnect electric sockets from sensors of pressure of oil and primary winding of the coil of ignition. Remove the central high-voltage wire connecting the coil of ignition and a cover of the distributor of ignition.
9. Release a clamp and disconnect the multicontact electric socket of the engine.
10. Take an entrance shaft of coupling.
11. Unscrew two bolts and disconnect a reception exhaust pipe from a final collector.
12. Unscrew three bolts and remove a protective plate of a flywheel.
13. Hook on the engine the load-lifting mechanism and raise so that the weight of the engine was perceived by the load-lifting mechanism.
14. Support a transmission a jack through wooden whetstone and remove the right support of the power unit.
15. Unscrew the remained bolts of fastening of a transmission to the engine.
16. Check that any elements interfering removal of the engine, are removed or disconnected, then move the engine from a transmission and take it from a motor compartment.
17. Installation is made in sequence, return to removal. If coupling acted in film, before installation center a coupling disk.