Opel Kadett E

1984-1991 of release

Repair and car operation



Opel Kadett E
+ 1. Maintenance instruction
+ 2. Weekly checks and service in a way
+ 3. Maintenance
- 4. Engine
   - 4.1. The OHV engine (with a camshaft in the block of cylinders)
      4.1.1. Technical characteristics
      4.1.2. Compression check
      4.1.3. The repair operations which are not demanding removal of the engine
      + 4.1.4. The repair operations demanding removal of the engine
      4.1.5. Adjustment of gaps of valves
      - 4.1.6. Head of the block of cylinders
         4.1.6.1. Removal of a head of the block of cylinders
         4.1.6.2. Installation of a head of the block of cylinders
         4.1.6.3. Repair of a head of the block of cylinders
         4.1.6.4. Cleaning of a head of the block of cylinders and pistons of a deposit
      4.1.7. Removal and installation of the oil pallet
      + 4.1.8. Oil pump
      + 4.1.9. Asterisks of the mechanism of a gazoraspredeleniye
      + 4.1.10. Pistons and rods
      4.1.11. Removal and flywheel installation
      4.1.12. Removal and installation of support of the power unit
      4.1.13. Removal and installation of a camshaft and pushers
      4.1.14. Removal and installation of a back sealing ring of a cranked shaft
      4.1.15. Removal and installation of a cranked shaft and radical bearings
      + 4.1.16. Check of elements of the engine
      4.1.17. System of greasing of the engine
      4.1.18. Removal and engine installation
      4.1.19. Engine start after major maintenance
   + 4.2. OHC engines
   + 4.3. The DOHC engine with 16 valves
   + 4.4. Diesel engines 16D and 16DА
   + 4.5. Diesel engines of 1,7 l
+ 5. System of cooling, heating and ventilation
+ 6. Fuel and exhaust systems
+ 7. Start and charging system
+ 8. Ignition system
+ 9. Coupling
+ 10. Transmissions and power shafts
+ 11. Brake system
+ 12. Suspension bracket and steering
+ 13. Body
+ 14. Electric circuits



4.1.6. Head of the block of cylinders

4.1.6.1. Removal of a head of the block of cylinders

PERFORMANCE ORDER
1. Removal of a head of the block of cylinders make on the cold engine.
2. Remove a weight wire from the accumulator.
3. Merge cooling liquid from system of cooling and remove the air filter.
4. From a reverse side of the engine unscrew two bolts, fixing a reception exhaust pipe to a final collector. Remove springs and bolts and separate a reception exhaust pipe from a collector.
5. Weaken a collar and disconnect a hose of the top tank of a radiator from a thermostat casing on the water pump.
6. Weaken nuts and bolts of fastening of the generator, move the generator to the engine and remove a driving belt from pulleys.
7. Weaken collars and disconnect a hose of a heater and the bottom hose of a radiator from the water pump.
8. Weaken a collar and disconnect the second hose of a heater from a head of the block of cylinders.
9. Unscrew a connecting nut and disconnect a vacuum hose of the vacuum amplifier of brakes from a final collector.
10. Mark and disconnect high-voltage wires from spark plugs. Disconnect a high-voltage wire from the ignition coil, then unscrew screws and uncover the ignition distributor together with high-voltage wires.
11. Disconnect from the carburetor a cable of an accelerator and a cable of management of an air zaslonka. Disconnect a vacuum tube from the vacuum proof-reader of an advancing of ignition.
12. Disconnect a hose of supply of fuel from the carburetor and close the hose end a stopper.
13. Disconnect hoses of ventilation of a case from a cover of a head of the block of cylinders.
14. Unscrew three bolts, fixing an inlet collector to a head of the block of cylinders. Keep in mind that two extreme bolts also support arms of support of high-voltage wires.
15. Remove an inlet collector together with the carburetor from a head of the block of cylinders and remove laying.
16. Unscrew four bolts and uncover heads of the block of cylinders.
17. Weaken nuts of fastening of yokes, turn yokes aside and take bars of pushers. Arrange pushers so that at installation they rose on the places.
18. Take bolts of fastening of a head of the block of cylinders, turning bolts on a turn half for each pass to sequences, return shown on fig. in subsection 4.1.6.2 item 8. At installation it is necessary to use new bolts.
19. Remove a head of the block of cylinders. If the head fits badly, bring down it a kiyanka, but at all do not insert a screw-driver edge between a head of the block of cylinders and the block of cylinders as thus it is possible to damage interfaced surfaces.
20. Remove laying of a head of the block of cylinders.
21. Clear heads of the block of cylinders and check its condition.